This repair manual provides instructions, installation instructions, maintenance manuals and other service information for transmission zf 4hp22. The difference between 4hp22 and 4hp24 modifications lies in frictions and steel discs in packages. You will find yourself looking at a large and confusing array of torx screws. Transmission repair manuals zf 4hp22 4hp24 instructions. Dvd in pdf format for zf 4hp22 transmissions as specified above. Zf 4hp22 problems and valve block rebuild link the issue has been that shifts are getting slow to complete under power and when cold the box has been hanging on to shift from 12. Zf4hp 2224 series, model e7, 5 solenoid valve body found in various vehicles. Zf 6hp19 6hp26 6hp32 functional descriptions automatictransmission pdf. For the 4hp22 as well as for the 4hp24 there is no standardized valve body repair kit as for then 5hp30, because too many. Transmission fundamentals transmission fluid application there are numerous types of transmission fluid used in bmw transmissions. The legend for figure 10 which identifies the main valve body components is found on page 16. Some hold the valve body on to the gearbox, and some hold the valve body together. Position quantity length mm 26926 3 60 26936 5 65 26940 8 30 82 194 sie sto es secure oil screen with 3 bolts in position 26936.
This manual contains detailed drawings and diagrams that help you to get a detailed description of all systems of transmission zf. The modification with the valve body type 9 and 4 solenoids is the most common in repair, while earlier series with 5solenoids in the valve body are considered to be a rarity. Bmw automatic transmission not shifting 3hp22, 4hp22. Pdf online zf 4hp20 automatic transmission repair manual. It has been reported, that resurfacing the valve body and chemically stripping the remaining gasket, has worked when time or parts are an issue. Related products for zf 6hp19 6hp26 6hp32 functional descriptions automatictransmission pdf. Oct 11, 2016 when your hunt for automotive performance gains turn to upgrading your transmission and shifting performance, its important not to overlook the brains of the transmission the valve body. This information has been prepared from actual valve bodies and in. Repair manual bmw 1043 751 110 check out the write up by jason once more what he ordered, that gives you an idea. Zf4hp22repairmanual motor vehicle manufacturers car. The adaptive pressures are showing this too, with the compensation pressures at maximum for 12 in speed range one, and for 23 in all speed ranges. Zf4hp2224 series, model e7, 5 solenoid valve body found in various vehicles.
Zf 5hp24 automatic transmission spare parts catalog. The 4hp22 was used by landrover in the v8 defender, range rover classic and the disco 1. One bolt different from the bmw writeup from memory but follow the rave. Discovery ii land rover workshop manuals automatic gearbox zf4hp22 24 repairs valve body assembly. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies.
The zf 4hp24 unit is a failsafe and massive transmission, constructed with. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on. Im thinking that a valve body overhaul could be worth the effort before i finally give in to the inevitable and replace the ab reco transmission that was in the d2 when i bought it. With the exception of the early transmissions 4hp22 24, a4s310270r and the a5s310z all current bmw transmissions use lifetime fill transmission fluid. Sonnax transmission parts for zf zf4hp22 applications. Peugeot 406, mercedesbenz vito, mercedesbenz vclass, alfa romeo 166, lancia kappa, phedr. Amazon kindle online reading and download zf4hp22 valve body manual. Position of valve body assembly and adjustment of kickdown cable are explained under point 1. Zf4hp22repairmanual motor vehicle manufacturers car body. Pdf manual contains the exact work procedure to repair transmission 4 hp 22.
Access free zf 4hp22 transmission ford jaguar bmw atsg gearbox manualor differential or elsewhere. It has been fitted with the overhaul kit and bmw output shaft, and awaits the reattachment of the following. Land rover workshop manuals discovery ii automatic. Identifies symptoms and recommended solutions for quality rebuilds. When your hunt for automotive performance gains turn to upgrading your transmission and shifting performance, its important not to overlook the brains of the transmission the valve body. Zf 4hp22 transmission repair manual pdf epcatalogs. This modification has established itself as a highly reliable transmission.
Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission pdf manuals. As the front planet gear carrier of epicyclic gear set 1 is locked, the direction of output shaft rotation is reversed. Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission. Zf6hp26 6r60 09e remove mechatronic case connector sleeve valve body zf6hp26 remove mechatronic case connector. Displays an exploded view location guide for individual valve trains. Refer to figure 10 for exploded detail view of the rear side of the main valve body. Zf 6hp19 bmwjag code 1071 010 xxx zf 6hp19x 6 speed. You have to register before you can post, plus youll get fewer ads if you register. Refer to figure 9 for exploded view of the valve body assembly components. The manual is divided into two sections covering the zf 4 hp 22 and zf 4 hp 24 e and. Six years after the appearance of a first modification transmission zf 4hp22 received a fully electronic control unit. To see an explanation of our core deposit please click here. A separate repair manual is available for valve body repair. Bmw automatic transmission not shifting 3hp22, 4hp22, 4hp24.
Zf 6hp19 6hp26 6hp32 functional descriptions automatic. Clutch 562 150 892 634 582 891 182 612 052 592 forward planet sun gear 584 882 886 594. The staff has been amazing to work with and takes care of their customers better than any other company i have ever dealt with. Zf 4hp22 transmission service repair manual pdf online download. Then pull the valve block and take it to your clean bench, the order youll probably go in is mv5 throttle valve, mv12, lower front block shift connector, lower rear block, then main channel.
Bmw e32 zf4hp22 4 speed automatic transmission rebuild. Zf 4hp22 transmission service repair manual pdf free online. Zf4hp22 24 rwd 4 speed d c e b a 750 070 034 311 530 510 520 pump body stator bell hsg. Access free zf 4hp22 transmission ford jaguar bmw atsg gearbox manual zf 4hp22 transmission ford jaguar bmw atsg gearbox manual when somebody should go to the books stores, search commencement by shop.
Refer to figure 19 for the locations of the orifices, checkballs, screens, and the check valves and springs that are located in the channel plate. Zf automatic transmissions service manual valve reverse gear clutches b,d and e are engaged. Zf 4hp22 transmission workshop service repair manual. There is no maintenance required for these transmissions. Whether you want to rebuild the valve body yourself or save time and money with a fully remanufactured unit, sonnax has you covered. This set of pdf manuals contains detailed spare parts catalogs, repair and technical manuals and instructions for. Zf 4hp22 transmission ford jaguar bmw atsg gearbox manual. Zf 6hp19 bmwjag code 1071 010 xxx zf 6hp19x 6 speed rwd. The 4hp22 is a fourspeed automatic transmission from zf friedrichshafen ag for passenger cars with rear wheel drive or 4x4 layout. Zf 5hp30, 5hp18, 4hp22 valve body kit instructions.
The 4hp version were available in some late 80s and early 90s 5, 6, 7 and 8 series models with electronic valve body control, called eh. Make sure you are using the latest design for your application. Never buy a d2 that has been used to tow horse floats even if the auto has been replaced. This manual contains the exact work procedure to repair transmission 4 hp 22. Overhaul 4hp2224eh bmw, jag overhaul 4hp2224eh land rover. Epicyclic gear set 2 also rotates as a solid block. Introduced in 1980, it was produced through 2003, and has been used in a variety of cars from bmw, general motors, jaguar, land rover, maserati, peugeot, and volvo. How to isolate and test if strange noise is coming from automatic transmission or transfer case or differential. The above is a land rover zf 4hp22, with the hard work complete.
All our boxes are fully rebuilt including the valve body and come complete with a rebuilt torque converter. Zf 4hp22 transmission service repair manual pdf online. Well assume youre ok with this, but you can optout if you wish. May 25, 20 the mod requires the valve body separator plate to be machined drilled slightly, and i am led to believe that there are a few differences in the landrover range rover 4hp22 over the years that mean some valve bodies arent easily modified. Transmission service repair manuals pdf online download. Information about rebuild transmission zf 4hp22 4hp24 an automatic transmission zf 4hp22 had a rather simple design, which has been upgraded during the process of exploitation. Zf 5hp24 automatic transmission spare parts catalog pdf free online the specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. Zf 5hp19 transmission repair manual pdf free online this manual. I promise you that the next transmission i have to replace or any other person i hear of needing a transmission i will be heavily promoting monster transmission and tell them that i personally use monster transmission. In other instances, the valve body sections need to be pried apart, which often delaminates the gasket. The former can be identified by their larger diameter heads. Disassembly and assembly of the transmission is explained in chronological order. Mar 09, 2020 4hp22 valve body pdf go to and click under new and updated on the left valve body overhaul and then the section.
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